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The next step was to use the old jointer and true up the fretboard side and the headstock. Using the jointer to make sure these surfaces are dead flat and at the correct angle to each other.
Now that the top is flat and perpendicular to the sides, I run the blank through the table saw to cut the groove that will hold the truss rod. Make sure you run it through in both directions to insure that the groove is centered! Then I take the blank to my oscillating spindle sander and true up the back side of the headstock, the rest of the back is still over sized but I will take care of this later. I also draw in the fret board shape with my templates at this time to prepare for the next step.
Now I take the blanks back to the band saw and cut off the excess, being careful to stay +1/16 or so outside the lines. This gives me a rough blank that is starting to look like a neck!
Thats it for now, stay tunned for the next episode of "The Making of a Somerset"! Will neck blank #1 finally find true love? Will neck blank #5 tell the group it's big secret? Will neck blank #2 be kicked out of the shop? You'll just have to tune in next time to find out!
I thought I would document the building process I use for making the Somerset necks with this next batch I am currently working on. I will do this as I progress over the next week or so. The process I use is a combination of experience, research and trial and error, if you are looking to build your own necks you should be able to use many of my techniques, however some are specific to doing multiple necks at a time.
Part 1
I start with a large piece of wood, for this group it is a section of a FAS qualityHard Maple board that was 16/4s (4 inches) by 11 inches by 8 feet long which I cut down into thirds. These are rough sawn boards that have been air tried a minimum on 2 years.
I take this beast and run it through my thickness planer and jointer to square up the edges and expose the grain.
I then cut the log down to a manageable size and remove the excess depth. I usually purchase 12/4 (3 inch) stock, but the last time I went to my hardwood supplier all they had was the thicker 16/4 (4 inch) stock.
Once I can see the grain I can begin to layout how many necks I can get out of it, being careful to avoid any imperfections in the wood. I use a laser cut acrylic template I had made specifically to my design for the Somerset necks. If you are making a neck yourself, you will want to use a template. Prior to having the acrylic templates I used a print out pasted to a piece of hardboard and then cut to size, this method works just fine for one off design, but consistency is important in a production model.
Next, I run these blanks through the band saw being careful to stay 1/8 inch or so outside of my lines. This allows me a little wiggle room as I move forward.
This process leaves me with a rough blank.
If you are interested in carving your own neck and would like a blank at this stage just contact me for a price.
Well I have spent a good portion of the weekend working on my site. I finally have up some images and options under the open back banjo section. I am always trying to improve the way the site looks and is navigated. If you have any troubles please let me know so I can fix them.
I primarily use Firefox for my browser and it works good with that, but there may be some issues in IE.
Also, if you email me with a question I will usually respond very quickly, if you haven't recieved a response from me within 24hrs please check your spam/junk mail folder and make sure you allow mail from buzzard@buzzardmountain.com.
I wanted to show everyone a Tin Banjo I made early last fall. Occasionally I find something that inspires me to build an instrument around. This time is was a Martha White Flower tin found in an antique store I was browsing around in.
For those who may not know, Martha White sponsored the Grand Ole Opry and Flat & Scruggs use to play the jingle during their shows.
mwsong.mp3
The tin even has the Jingle right on the side!
Here are the rest of the images:
I will post a sound file of this thing too when I get the chance. Also, this banjo is not really for sale, however if you see it and think "I really need that!" then drop me a line and we can discuss it.
Well I have been meaning to start this thing for a long time, Patrick over at Tangier Sound tells me that people are interested in what I have been doing with myself.
Well I can tell you this I have been really busy building banjos and necks for the Somerset County Banjos, I am very proud to be a part of this Team! Working with Lowell and Chris has been a great learning experience for me. Each one of us has a unique view and approach to banjo building and it's been great sharing ideas and information.
I am going to start posting more information about my building process and projects as the new year progresses so stay tuned for that!
Also, I am still working out the bugs on my website, so keep an eye out as things are a changin'.
Well what I have here is my first completed banjo of the new year Model # BM09001, and I couldn't be happier! I built this dream machine for myself as a birthday present, I just turned 35 on Sat. Jan 10th and I thought I deserved a new frailing machine. This banjo looks and plays wonderfully!
Here are just a few of the features I built into this banjo:
11" Curly Maple rim with a Cocobolo Rosewood tone ring and strip
3 piece Curly Maple and Cocobolo neck
Custom Headstock and Pearl Inlay in ebony overlay & fingerboard
Here are some Images:
I'm really pleased with the way this build turned out and I hope it's a sign of things to come for Buzzard Mountain Instruments in 2009!
I will post more later, some sound files or a video but for now I need to go play this thing!
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/home/buzzard/www/www/blog/plugins/serendipity_event_freetag/serendipity_event_freetag.php on line 568 somerset banjos Deprecated: Non-static method serendipity_event_freetag::makeURLTag() should not be called statically, assuming $this from incompatible context in /home/buzzard/www/www/blog/plugins/serendipity_event_freetag/serendipity_event_freetag.php on line 568 sound files Deprecated: Non-static method serendipity_event_freetag::makeURLTag() should not be called statically, assuming $this from incompatible context in /home/buzzard/www/www/blog/plugins/serendipity_event_freetag/serendipity_event_freetag.php on line 568 vega little wonder Deprecated: Non-static method serendipity_event_freetag::makeURLTag() should not be called statically, assuming $this from incompatible context in /home/buzzard/www/www/blog/plugins/serendipity_event_freetag/serendipity_event_freetag.php on line 568 video
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Strict Standards: Non-static method serendipity_plugin_api::load_plugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 992
Strict Standards: Non-static method serendipity_plugin_api::probePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 571
Strict Standards: Non-static method serendipity_plugin_api::getClassByInstanceID() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 521
Strict Standards: Non-static method serendipity_plugin_api::includePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 526
Strict Standards: Declaration of serendipity_event_creativecommons::event_hook() should be compatible with serendipity_event::event_hook($event, &$bag, &$eventData, $addData = NULL) in /home/buzzard/www/www/blog/plugins/serendipity_event_creativecommons/serendipity_event_creativecommons.php on line 357
Strict Standards: Non-static method serendipity_plugin_api::get_plugin_title() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 996
Strict Standards: Non-static method serendipity_plugin_api::load_plugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 992
Strict Standards: Non-static method serendipity_plugin_api::probePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 571
Strict Standards: Non-static method serendipity_plugin_api::getClassByInstanceID() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 521
Strict Standards: Non-static method serendipity_plugin_api::includePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 526
Strict Standards: Declaration of serendipity_event_spartacus::event_hook() should be compatible with serendipity_event::event_hook($event, &$bag, &$eventData, $addData = NULL) in /home/buzzard/www/www/blog/plugins/serendipity_event_spartacus/serendipity_event_spartacus.php on line 1172
Strict Standards: Non-static method serendipity_plugin_api::get_plugin_title() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 996
Strict Standards: Non-static method serendipity_plugin_api::load_plugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 992
Strict Standards: Non-static method serendipity_plugin_api::probePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 571
Strict Standards: Non-static method serendipity_plugin_api::getClassByInstanceID() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 521
Strict Standards: Non-static method serendipity_plugin_api::includePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 526
Strict Standards: Non-static method serendipity_plugin_api::get_plugin_title() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 996
Strict Standards: Non-static method serendipity_plugin_api::load_plugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 992
Strict Standards: Non-static method serendipity_plugin_api::probePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 571
Strict Standards: Non-static method serendipity_plugin_api::getClassByInstanceID() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 521
Strict Standards: Non-static method serendipity_plugin_api::includePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 526
Strict Standards: Declaration of serendipity_event_podcast::event_hook() should be compatible with serendipity_event::event_hook($event, &$bag, &$eventData, $addData = NULL) in /home/buzzard/www/www/blog/plugins/serendipity_event_podcast/serendipity_event_podcast.php on line 1225
Strict Standards: Non-static method serendipity_plugin_api::get_plugin_title() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 996
Strict Standards: Non-static method serendipity_plugin_api::load_plugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 992
Strict Standards: Non-static method serendipity_plugin_api::probePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 571
Strict Standards: Non-static method serendipity_plugin_api::getClassByInstanceID() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 521
Strict Standards: Non-static method serendipity_plugin_api::includePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 526
Strict Standards: Declaration of serendipity_event_linklist::uninstall() should be compatible with serendipity_plugin::uninstall(&$propbag) in /home/buzzard/www/www/blog/plugins/serendipity_event_linklist/serendipity_event_linklist.php on line 830
Strict Standards: Non-static method serendipity_plugin_api::get_plugin_title() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 996
Strict Standards: Non-static method serendipity_plugin_api::load_plugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 992
Strict Standards: Non-static method serendipity_plugin_api::probePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 571
Strict Standards: Non-static method serendipity_plugin_api::getClassByInstanceID() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 521
Strict Standards: Non-static method serendipity_plugin_api::includePlugin() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 526
Strict Standards: Declaration of serendipity_event_youtube::event_hook() should be compatible with serendipity_event::event_hook($event, &$bag, &$eventData, $addData = NULL) in /home/buzzard/www/www/blog/plugins/serendipity_event_youtube/serendipity_event_youtube.php on line 235
Strict Standards: Non-static method serendipity_plugin_api::get_plugin_title() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 996
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_config.inc.php on line 529
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_config.inc.php on line 414
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/serendipity_config.inc.php on line 406
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/genpage.inc.php on line 32
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::count_plugins() should not be called statically in /home/buzzard/www/www/blog/include/genpage.inc.php on line 35
Strict Standards: Non-static method serendipity_plugin_api::count_plugins() should not be called statically in /home/buzzard/www/www/blog/include/genpage.inc.php on line 36
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 355
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 464
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1001
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1090
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1160
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1090
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1160
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1090
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1160
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1090
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1160
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1090
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1160
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1090
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_entries.inc.php on line 1160
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
Strict Standards: Only variables should be assigned by reference in /home/buzzard/www/www/blog/include/functions_smarty.inc.php on line 73
Strict Standards: Only variables should be assigned by reference in /home/buzzard/www/www/blog/include/functions_smarty.inc.php on line 73
Strict Standards: Non-static method serendipity_plugin_api::hook_event() should not be called statically in /home/buzzard/www/www/blog/include/functions_smarty.inc.php on line 553
Strict Standards: Non-static method serendipity_plugin_api::get_event_plugins() should not be called statically in /home/buzzard/www/www/blog/include/plugin_api.inc.php on line 1041
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